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A
build group is the largest assembly of engine parts that can be conveniently
removed or installed as a unit.
The JT8 engine was designed before the build group concept was fully
developed. As such this does not apply to well to the JT8D compared
to the newer engines. Because the JT8 has a full length fan duct it
is not practical for the engine to be fully modular.
Major
Engine Build Groups.
- Front
accessory drive group
- Fan
inlet group
- Front
compressor group
- Compressor
intermediate group
- Rear
compressor group
- Diffuser
group
- Diffuser
outer fan duct group
- Combustion
and No5 bearing section (group)
- Turbine
nozzle group
- Rear
compressor drive turbine group
- Front
compressor drive turbine group
- Exhaust
case group
- Accessory
gearbox group
- Fan
discharge section (group)
Front
Accessory Drive Group
The front accessory drive group contains gears which are turned by
the front compressor drive shaft, These gears turn the N1 tachometer
and the scavenge oil pump for the No1 bearing, cast magnesium housing
includes an oil nozzle
Fan
Inlet Group
This directs the air to the fan blades at the correct angle with a
minimum pressure loss, supports the No1 bearing and front accessory
drive. The fan inlet case has two bosses for anti icing air. They
are at the 2:00 and 10:00 positions. There are 19 equally spaced inlet
guide vane which are hollow, anti-iced and support the No1 bearing.
Eighteen of the vanes have two internal ribs run the length of the
vane. The remaining vane is the master vane, which is at 6:00. (or
six o clock vane), it has five internal tubes. The N1 Tacho tube,
Breather tube, scavenge tube, pressure tube and the Pt2 tube. There
is a Pt2 probe at the 5:00 position on the inlet case, this senses
total temperature at the inlet (goes to PRBC). There is another Pt2
tube which goes to the nose bullet and EPR system associated. A Tt2
sensor at the 7:00 position senses total temperature at the inlet
(for FCU).
Front
Compressor Group
This group increases the pressure of the primary airflow. The fan
stages accelerate the secondary air. The case is designed for fan
blade containment, there are two cases Fan Front Case and Fan Rear
Case. There are six stages in the front compressor, two stage fan
(1 and 2) and a four stage low pressure compressor (stages 3,4,5,6).
Blades
in This Group
First Stage Fan, 30 blades in the -7, 27 blades in the -9, -11, -15,
-17 models,
dovetail slots and retaining plate.
Second
Stage Fan, 42 blades -7, 40
blades in the -9, -11, -15, -17 models, pin joint attachment with
rivets
Third Stage
LPC, 64 blades, dovetail slots and retaining plate.
Fourth Stage
LPC, 62 blades, dovetail slots and tablocks.
Fifth Stage
LPC, 64 blades, dovetail slots and tablocks.
Sixth Stage
LPC, 62 blades, dovetail slots and tablocks.
There
are five stator assemblies for compressor stage 1 thru 5 and are of
a continuous ring construction.
Note
that the fan exit case is an assembly part and not part of this group.
It has a two piece split case.
Compressor
Intermediate Group
This
support the No2 and No3 bearings, accessory gearbox and attachment
points for the engine front mount brackets. This group includes sixth
stage stator, vanes in the secondary gaspath, some farings in the
secondary gaspath for sixth and eighth stage bleed air.
Other ducts and cases in this section are, fan discharge front compressor
inner duct, fan discharge front compressor outer duct, compressor
intermediate case (includes tower shaft), Fan discharge rear compressor
inner duct, fan discharge rear compressor outer duct.
Note that the fan discharge rear compressor inner and outer ducts
have bosses for 6th and 8th stage bleed air, 6th stage for the Ps3
sense signal to the PRBC and aircraft use, 8th for engine anti icing
and other aircraft use.
One or three antisurge bleed valves are attached to the exterior of
the fan discharge rear compressor inner duct. (see the section on
the antisurge bleed
system valve numbers vary depending on model).
The
compressor intermediate group has borescope ports that give a view
of the 6th and 7th stage area.
Rear
Compressor Group
Increases the pressure of the primary air, the rear compressor receives
pressurised primary air from the low pressure compressor before passing
it to the diffuser.
Seven stages of high pressure compressor blades (stages 7 thru 13).
Six stages of high pressure compressor vanes (stages 7 thru 12)
Blades
in This Group
Seventh Stage, 60 blades, pin joint attachment with rivets
Eighth Stage, 58 blades, dovetail slots and tablocks
Ninth Stage, 60 blades, dovetail slots and tablocks
Tenth Stage, 64 blades, dovetail slots and tablocks
Eleventh Stage, 70 blades, dovetail slots and tablocks
Twelfth Stage, 80 blades, dovetail slots and tablocks
Thirteenth Stage, 74 blades, dovetail slots and tablocks
There
are six stator assemblies stages 7 thru 12 of a continuous ring construction.
Diffuser
Group
Receives high pressure primary air from the rear compressor, reduces
air velocity suitable for combustion. Supports the No4 bearing, holds
nine fuel nozzles and mountings for nine combustion chambers. The
diffuser case has nine hollow struts with holes in there sides. They
are between the fuel nozzle supports and slightly forward of them.
Thirteenth stage bleed air enters these struts through there side
holes and flows outwards to the 360 degree manifold on the exterior
of the diffuser case.
The following tubes pass through these struts, Two oil system breather
tubes, one pressure oil tube, one scavenge oil tube, one seal air
pressure tube (eighth stage, labyrinth seal only), Three seal air
bleed tubes (if No4 bearing seal is labyrinth, -11 thru -17) Otherwise
Two seal air bleed tubes (-1 thru -9).
Note the diffuser group also includes the 13th stage stator assembly
and two fan duct fairings for the fuel inlet tubes.
Bleed Air -
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