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The engine oil system
can be divided into three subsystems.
Pressure subsystem
Scavenge subsystem
Breather subsystem
Firstly I'll cover the components installed.
External components:
- Oil Tank, attached
to the left font of the accessory gearbox.
- Oil Pump, at the
bottom of the accessory gearbox
- Oil Filter, lower
left side of accessory gearbox, three micron sizes available
- Oil Pressure Regulating
Valve, rear of accessory gearbox
- Fuel Oil Cooler,
located between flanges B and D at the 7:00 position
- Magnetic Chip Dectors
Internal Coponents:
- Deaerator, in the
oil tank
- Deoiler, in the
accessory gearbox
- Oil Filter Bypass
Valve, in the oil filter
- Four Scavange Pumps,
in the gearbox and at bearing compartments 1, 4, 5 and 6
- Strainers and nozzels,
in the oil flowpath of the engine
Oil Specifications:
- PWA 521 gives the
type of syntheic oil that can be used
- SB 238 lists the
approved oils by brand name.
- *Note* Some of
this information is available from this web site
Oil Consumption
Guidelines:
- If the No 4 bearing
seal is labyrinth, .2 to 2 quarts an hour
- If the No4 Bearing
seal is carbon .1 to 1 quats per hour
Maintenance:
The following components are LRU's (Line Replacable Units)
- Oil Tank
- Oil Pump
- Oil Filter
- Oil Pressure Regulating
Valve
- Fuel / Oil Cooler
and Bypass Valve
- Scavange Pump in
the gearbox
- Scavange Pump for
No1 Bearing
- Scavange Pump for
No6 Bearing
- Magnetic Chip Dectors
Oil System Limits
- Normal Oil Pressure
40 to 55 psi
- Temperature
- 120'C , -1, -7, -9 (Continuous)
- 157'C ,-1, -7, -9 (Transient)
- 130'C , -11, -15, -17 (Continuous)
- 165'C , -11, -15, -17 (Transient)
- Breather
- 8.0 in/Hg
Max, -1, -7, -9
- 8.5 in/Hg
Max, -11, -15, -17
- 7.13 in/Hg
Max, on all models incorperating No4 carbon seal
Pressure Oil Subsystem
The oil pressure subsystem
supplies pressurised clean cooled oil to the engine bearings and accessory
drives. The flow sequence is as follows.
Oil is gravity-fed from the oil tank Tao the oil pump. It enters the pump
through the pressure stage inlet. The oil pump increases the oil pressure
and sends it to the oil filter. If the oil filter is clogged, or if the
oil is very cold, the oil filter bypass valve opens. This allows the oil
to flow to the pressure regulating valve and to the fuel / oil cooler.
This regulating valve can be closed in which case it does not bypass any
oil, so all of the filtered oil from the pump goes to the fuel / oil cooler.
If it's partially or fully open it bypasses some of the oil and sends
it back to the oil pump inlet. The pressure of the non bypassed oil is
reduced and passes to the Fuel / Oil cooler. In the fuel oil cooler the
oil flows around the heat exchanger tubing to transfer some of it's heat
to the fuel. Thus the oil is cooled before it flows to the bearing compartments.
A fuel / oil cooler bypass valve permits the oil to bypass the cooler
if it becomes clogged or the oil is cold. Pressurised oil then flows to
the bearing compartments, passing through last chance strainers and then
to the nozzles. Each bearing receives cleaned, cooled oil for lubrication.
Scavenge Subsystem
The scavenge system
collects oil from the bearing compartments and accessory gearbox and returns
it to the oil tank. The flow sequence is as follows:
A gear type pump scavenge pump sends the oil from the No1 bearing compartment
to the accessory gearbox. Oil from the No2 and No3 bearing compartments
drains by gravity through the tower shaft housing to the accessory gearbox.
A gear type scavenge pump sends oil from the No6 bearing compartment through
an internal tube to the sump for the No4, 4 1/2, 5 bearing compartments.
Scavenge oil from the compartments is sent by a dual element gear type
scavenge pump to the accessory gearbox. It then flows to the oil tank
through an internal passage. There is a scavenge pump in the accessory
gearbox sump that sends oil to the oil tank. When the scavenge oil enters
the oil tank it goes through a tube to a deaerator that removes the air
from the oil. The JT8D oil system is referred to as a "hot tank"
system as hot scavenge oil is returned to the tank. Magnetic chip detectors
can be installed in the scavenge lines and gearbox.
Breather Subsystem
The breather subsystem
prevents excessive air pressure in the bearing compartment so that the
flow of oil to the bearings and the operation of the scavenge system is
not impaired. It also affects the operation of the oil pressure regulating
valve which controls oil pressure.
A controlled amount of air from the primary gaspath leaks past the bearing
compartment airseals into the bearing compartments. This air prevents
the leakage of air into the gaspath, pressurises the bearing compartments
and mixes with the very small oil particles in these bearing compartments.
The air / oil mist is referred to as breathe air. The word "Breather"
is used because the air goes into and out of the bearing compartments,
which is similar to breathing. The breather air flows from the bearing
compartments to the accessory gearbox as follows.
Breather air from the No1 bearing compartment goes through an external
breather tube to the accessory gearbox. Breather air from the No6 bearing
compartment goes through an internal tube to the No4, 4 1/2, 5 bearing
area. Breather air from these then goes through an external breather tube
to the accessory gearbox. Breather air from the No2 and No3 goes through
the tower shaft to the accessory gearbox. Similar to the scavenge system
as described above.
The accessory gearbox also gets air through an internal passage from the
oil tank. (Air from the Deaerator via the scavenge oil). In the accessory
gearbox this air mixes with the air from the bearing compartments. The
air / oil mist in the gearbox passes through a deoiler that separates
the air from the oil. Then the oil with the air removed drains to the
gearbox sump and returned via a pump to the oil tank. The air with the
oil removed is sent through the gearbox breather port. It then flows ducts
and vented overboard.
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